Sunday, 29 March 2026 04:53

Technical Architecture, BOM Cost Estimation, and Product Promotion Plan for the Smart Health Monitoring & Temperature Control Integrated System

I. System Architecture

1. Text Description

The system adopts a three-layer architecture: Perception Layer, Control Layer, and Application Layer.

  • Perception Layer
    • Flexible SBR Fabric Sensor: Embedded in seats or mattresses to collect signals such as posture, body movement, bed exit status, and respiration.
    • NTC Temperature Sensors: Arranged at multiple points on the heating pad surface for real‑time temperature monitoring.
    • Environmental Sensors (optional): Temperature, humidity, and light sensors for adaptive control.
  • Control Layer
    • Signal Conditioning Circuit: Amplification, filtering, and analog‑to‑digital conversion.
    • Microcontroller Unit (MCU): Runs embedded algorithms to process sensor data, execute PID temperature control, and detect abnormal events.
    • Drive Circuit: MOSFET or relays to control the power supply to the graphene heating pad.
    • Communication Module: Wi‑Fi / Bluetooth / LoRa / 4G for uploading data to the cloud and receiving remote commands.
  • Application Layer
    • Cloud IoT Platform: Device management, data storage, and rule engine (e.g., bed‑exit alarm, automatic heating).
    • Mobile App / Mini‑Program: Provides real‑time status, push notifications, and remote temperature adjustment for family members or caregivers.
    • Institution Management Dashboard: Centralized monitoring for multiple beds, energy consumption statistics, alarm logs, and report export.
2. Mermaid Diagram
The following Mermaid code can be used to generate the architecture diagram:
II. BOM Cost Estimation (Per System, Based on 1,000‑Unit Mass Production)
Note: Prices are estimated. Actual costs depend on order volume, suppliers, and customization. The flexible SBR sensor and graphene heating pad are patented core components; their unit prices are estimated based on similar flexible electronics.


ComponentQtyUnit Price (USD)Subtotal (USD)Remarks



Flexible SBR Fabric Sensor
1 set
5.00
5.00
Includes conductive fabric and leads; custom size


Flexible Graphene Heating Pad
1 set
6.50
6.50
Includes graphene film, insulation layer, leads


NTC Temperature Sensors
2 pcs
0.20
0.40
Multi‑point sensing for enhanced safety


MCU (ESP32 or STM32)
1 pc
1.70
1.70
Integrated Wi‑Fi/Bluetooth


Power Management (DC‑DC, LDO)
1 set
0.85
0.85
13.5V to 3.3V/5V conversion


MOSFET Driver Circuit
2 channels
0.30
0.60
For high/low power control


Communication Module
optional
0
0
Included in ESP32


PCB & Connectors
1 set
1.15
1.15
Control board and wiring harness


Enclosure (Waterproof, Flame‑retardant)
1 set
1.45
1.45
Control box and cable protection


Others (Resistors, Capacitors, LEDs)
1 set
0.70
0.70
Auxiliary components


Assembly & Testing
1 set
1.45
1.45
Production line assembly, aging test


Total
 
 
19.80
Excluding tax and R&D amortization



Additional Notes:

If cloud‑based bed‑exit alarm services are included, add approximately $0.15–0.30 per month per device for SIM data and cloud platform fees.
For wheelchair or seating applications, smaller sensor/heater sizes may further reduce costs....

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